Your Shape. Our Engineering.
Custom Mold Design & Fabrication
In-house 3D CAD/CAM engineering. 5-axis CNC mold fabrication. From concept to production-ready custom hull — you own the mold.
Custom Mold Services
3D CAD Hull Design
Parametric 3D modelling with SolidWorks and Rhino. Hydrodynamic simulation and FEA structural analysis.
CNC Mold Fabrication
5-axis CNC machining of aluminum and composite molds. Tolerance: +/- 0.5 mm.
Custom Rocker & Shape Profiles
SUP: all-around, touring, surf, race rockers. RIB: deep-V, moderate-V, flat-bottom. Custom tube diameters.
Prototype & Sample Production
Full prototype from custom molds. Lead time: 7–20 working days. Pressure testing and on-water evaluation.
Drop-Stitch Core Engineering
Custom drop-stitch patterns: 4" (touring), 5" (all-around), 6" (racing). 15-20 PSI rigidity.
Accessory Integration Design
Custom mounting points for rod holders, dive racks, rescue equipment. Bungee and fin box configurations.
Custom Mold Workflow
Concept & Requirements Brief
Share performance targets, reference designs, or sketches. Engineering feasibility evaluation before quoting.
3D CAD Design & Simulation
Parametric 3D model, hydrodynamic simulation, FEA analysis. Design review via video conference.
Mold Fabrication
5-axis CNC machining. Lead time: 45–90 days. You own the mold.
Prototype & Testing
First article prototype. Pressure testing, weight check, on-water evaluation. Up to two iterations included.
Production Ramp-Up
Pre-production meeting, first run with enhanced inspection. MOQ: 200+ units (SUP), 50+ units (RIB).
FAQ
What is the MOQ for a custom mold project?
Custom mold MOQ: 200+ units (SUP), 50+ units (RIB), 200+ units (kayaks).
Who owns the custom mold?
You own the mold. It is stored at our facility exclusively for your production. Mold transfer available on request.
How long does custom mold fabrication take?
Mold fabrication: 45–90 days. Prototype: 7–20 working days from design approval.
Can I modify an existing model?
Yes. "Derivative customisation" from our 50+ existing models reduces mold cost and lead time by 40-60%.
Have a Custom Shape in Mind?
Share your concept. Mold fabrication quote within 48 hours.
MOQ 200+ units (SUP), 50+ units (RIB). Mold lead time 45–90 days.